Expendable Packaging2026-08-10T20:30:45+00:00

Custom Expendable Packaging Solutions | Special Design Products

Custom Expendable Packaging Solutions

SDP has proudly provided clients with customized expendable packaging for over 30 years. No matter what you’re shipping, our team designs expendable packaging solutions that protect your product, keep costs down, and are easy to dispose of responsibly.

What Is Expendable Packaging?

Expendable packaging is designed for one-way or non-returnable shipments. It’s an affordable, simple, and environmentally friendly way to safely protect products in transit — without the logistics of managing a returnable system.

Common Expendable Packaging Materials

SDP fabricates expendable packaging using a wide range of materials, tailored to your product’s shape, weight, and fragility:

  • Die-Cut Foams (Polyethylene, Polyurethane)
  • Convoluted Polyurethane Pads
  • Anti-Static Polyethylene / Polyurethane
  • Conductive Polyethylene / Polyurethane
  • Class-A Grade Foams & Scrims
  • Corrugated Cartons
  • Hexacomb Die Cuts & Blocks
  • Wood
  • Bags

Why Choose SDP for Expendable Packaging?

With over 30 years of design and fabrication experience, SDP builds expendable packaging that balances protection, cost, and simplicity — backed by in-house 3D/2D modeling, CNC cutting, and a family-owned commitment to quality.

Simplified and universal designs help save money and streamlines the product packing process.

Expendable packaging is designed to be broken down and discarded with ease!

SDP has eco-friendly material types at our finger tips. From highly recycled foams to biodegradable paper products, we have an environmental friendly solution for you!

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